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Product Feature

Wall Thickness Analysis

Automate full-part wall measurements.

Wall Thickness Analysis reveals variations in material distribution in this injection blow-molded pill bottle. Users can export CSV results from the analysis for further engineering evaluation and process optimization.

Lumafield’s Wall Thickness Analysis, part of our Integrity Analysis suite, provides manufacturers with an advanced, automated solution for measuring wall thickness in complex components. Unlike traditional tools like calipers, micrometers, or magnetic gauges, Wall Thickness Analysis leverages the strengths of industrial CT to deliver a comprehensive, non-destructive view of wall dimensions across internal and external surfaces. This capability is crucial for sectors such as consumer packaged goods (CPG), medical devices, and battery manufacturing, where wall thickness directly impacts a product’s durability, safety, and regulatory compliance.

In consumer packaged goods (CPG), where thin-walled bottles, caps, and closures face durability challenges during transport and storage, Wall Thickness Analysis provides a complete view of dimensions across each part. This automated analysis captures thickness variations throughout the entire structure, enabling engineers to visualize, inspect cross-sections, probe specific areas, and immediately address potential weak points or areas of non-compliance.

Supplementing wall thickness maps with probed point measurements can be helpful when comparing, calibrating, and sharing analysis results for production consistency.

Wall thickness influences many aspects of a part’s performance, from structural integrity and safety to material efficiency and aesthetics. For example, in aerospace and automotive applications, walled structures influence the durability of thin-walled castings and heat exchangers, while in medical devices, they might need to comply with FDA standards for thin-walled surgical instruments and tubing. CPG products like bottles, caps, and nozzles benefit from this analysis by maintaining durability through transport, reducing material waste, and optimizing production costs.

Wall Thickness Analysis helps engineers dial in manufacturing parameters to improve throughput and reduce excess material usage. For design teams, the data can also be mapped to tools like Finite Element Analysis (FEA), streamlining validation and simulation workflows. By replacing outdated, manual methods with automated CT-based analysis, Lumafield empowers manufacturers to enhance quality control, ensure compliance, and drive continuous improvement across their production lines.

Wall Thickness Analysis in Voyager

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