Lumafield Cost of Quality Benchmark Quiz | Compare Your Organization

Your profile

Which of the following most closely describes your company’s industry?

The benchmark dataset highlights five industries from the study. Sporting goods, batteries, and other sectors are grouped under “Other.” If you pick “Other,” we still compare you to the full sample, but not to a named industry slice.

Quantifiable quality metrics

What proportion of your organization’s revenue is spent on total cost of quality-related activities (such as inspection and testing, scrap and rework, quality engineering, audits, and corrective actions)?

Quantifiable quality metrics

What proportion of total manufacturing cost is lost to scrap and rework? If you don’t know the exact amount, please provide an estimate.

Quantifiable quality metrics

How long do quality issues typically take to resolve (as number of hours in a month)? If you don’t know the exact figure, please provide an estimate.

Quantifiable quality metrics

Out of all production labor hours, what proportion is spent on inspection or verification activities? If you don’t know the exact figure, please provide an estimate.

Quantifiable quality metrics

What would you say is the hourly cost of the labor carrying out the inspection or verification? If you don’t know the exact figure, please provide an estimate.

Quantifiable quality metrics

What percentage of your organization’s revenue is spent on warranty, returns, or field-failure–related costs? If you don’t know the exact figure, please provide an estimate.

Quantifiable quality metrics

How often do supplier issues cause delays, rework, or scrap?

Quantifiable quality metrics

What proportion of your organization’s COQ do you believe is not being accounted for or formally measured (as a fraction of the total cost)? If you don’t know the exact figure, please provide an estimate.

Inspection workflows & modernization

Which of the following inspection or measurement technologies does your organization currently use? Please select all that apply.

Manual visual inspection

Automated digital inspection systems (e.g., machine vision, robotics)

Optical or laser-based measurement systems

Non-destructive inline inspection - all others except CT scanning (e.g., profilometers, 2D X-ray inspection, etc.)

Metrology systems (e.g., OMM, CMM, laser scanners)

Inline inspection testing - CT scanning

Other

If you selected "Other," please specify (optional):

Inspection workflows & modernization

Which of the following AI-based tools does your organization currently use to support product quality or inspection?

Automated visual inspection

Predictive quality analytics for process optimization

Predictive maintenance based on machine sensors

Intelligent document processing for compliance and QMS

LLMs/chatbots (ChatGPT, Claude)

AI-driven robotics

None of the above

Not sure

Pain Points

What is the biggest quality-related challenge your team faces today?

Understanding true root causes of failures

Detecting defects early enough

Variability in supplier quality

Field failures / warranty issues

High levels of scrap and rework

Slow or inefficient inspection workflows

Not sure

Other (please specify)

If you selected "Other," please specify (optional):

Cost of Quality Report Benchmark Quiz

Which of the following most closely describes your company’s industry?

What proportion of your organization’s revenue is spent on total cost of quality-related activities (such as inspection and testing, scrap and rework, quality engineering, audits, and corrective actions)?

What proportion of total manufacturing cost is lost to scrap and rework? If you don’t know the exact amount, please provide an estimate.

How long do quality issues typically take to resolve (as number of hours in a month)? If you don’t know the exact figure, please provide an estimate.

Out of all production labor hours, what proportion is spent on inspection or verification activities? If you don’t know the exact figure, please provide an estimate.

What would you say is the hourly cost of the labor carrying out the inspection or verification? If you don’t know the exact figure, please provide an estimate.

What percentage of your organization’s revenue is spent on warranty, returns, or field-failure–related costs? If you don’t know the exact figure, please provide an estimate.

How often do supplier issues cause delays, rework, or scrap?

What proportion of your organization’s COQ do you believe is not being accounted for or formally measured (as a fraction of the total cost)? If you don’t know the exact figure, please provide an estimate.

Which of the following inspection or measurement technologies does your organization currently use? Please select all that apply.

Which of the following AI-based tools does your organization currently use to support product quality or inspection?

What is the biggest quality-related challenge your team faces today?

The question isn't whether you need visibility. It's how long you'll operate without it.