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Industry

Batteries

Batteries

Batteries are increasingly integral to our daily lives, powering everything from smartphones to electric vehicles and life-saving medical devices. With the global lithium-ion battery market size constantly expanding, the demand for reliable, safe batteries has never been higher. However, batteries come with serious risks, including the potential for thermal runaway and explosions. This makes advanced inspection techniques more critical than ever.

Traditional inspection techniques like voltage testing, visual inspection, and destructive testing fall short in providing comprehensive insights into the root causes of battery defects. Lumafield's Neptune industrial CT scanner and Voyager analysis software offer a safe and non-destructive way to inspect batteries, providing invaluable insights into their internal structures and potential defects.

Lumafield’s Battery Quality Report shines a light on the hidden world of battery quality control issues and dangerous counterfeits that put consumers and manufacturers at risk. We CT-scanned over 1,000 18650 battery cells from 10 different brands, ranging from reputable OEMs to low-cost and outright counterfeit options.

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Lumafield's Battery Analysis Module automatically takes Anode Overhang measurements within cells and presents intuitive visualizations.
859984929

The Battery Analysis Module in Voyager provides advanced tools specifically designed for the inspection and quality control of battery cells, including cylindrical, pouch, and prismatic types. It features automated measurements for key characteristics like Anode-Cathode Overhang (ACO) distance, debris detection, and can wall thickness analysis. This module helps manufacturers maintain stringent quality standards by offering precise, non-destructive inspection capabilities that ensure the integrity and performance of battery cells throughout their production lifecycle.

100x faster than traditional CT inspection, Lumafield’s Ultra-Fast CT technology enables comprehensive assessment of battery cells in as little as 0.1 seconds.

Ready to automate your battery inspection?
The last product you should tear down with a hammer, vice, or a clamp is a battery, because it’s actually a hazard to do that. That’s why CT scanners are an important technology for understanding their inner workings.

Zach Medeiros

eSystems Mechanical Design Engineer, Trek Bicycle

21700 lithium-ion battery

Voyager’s dimensioning features allow engineers to measure anode overhang in batteries, as seen here in the LG21700 lithium-ion battery used in the Tesla Model 3 and Model Y.

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Lithium-polymer pouch cell

In this lithium-polymer battery, industrial CT reveals considerable layer separation as well as defects with both the tab weld and electrode layers, both of which could lead to thermal runaway.

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18650 lithium-ion battery

These 2D views of a lithium-ion battery allow engineers to pinpoint the exact location of foreign material, which could decrease battery efficiency and increase the risk of short circuits.

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Applications include:

Failure Analysis
Dimensional Measurement
Non-Destructive Testing (NDT)
Defect Detection
Quality Assurance and Control (QA & QC)
Assembly Verification
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The Engineer's Guide to Battery Defects

Download our free white paper, The Engineer's Guide to Battery Defects, to learn about the common causes of battery defects and how industrial CT provides a comprehensive, non-destructive solution to address these challenges effectively. With Lumafield's Neptune scanner and Voyager analysis software, battery engineers can safeguard against costly mishaps and ensure the continued progress of safe and reliable energy storage solutions.

Industrial CT empowers battery engineers to meet and exceed the demands of safety, reliability, and innovation as they chart new territory in battery technology.

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Featured Resources

Featured Resource
Finding Hidden Risks in the Battery Supply Chain

1 in 13 low-cost units have dangerous defects.

Read More
Featured Resource
Ultra-Fast CT Scans in as Little as 0.1 Seconds

Reduce inspection time by up to 99% on everything from batteries, to packaging, to medical devices.

Read More
Featured Case study
Case Study:
350% ROI on Lithium Battery Testing

A global CPG leader streamlined battery quality control by replacing costly outsourced inspection.

View Featured Case Study

Never ship another bad product.

Protect your reputation and bottom line with CT inspection.

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