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Reducing Porosity in Aluminum Die Castings with Industrial CT

July 8, 2025

Porosity is the top defect in high-pressure die cast aluminum and also the most expensive. This white paper shows how leading manufacturers are replacing legacy techniques like ultrasound and fluoroscopy with industrial X-ray CT to precisely characterize internal voids before they create problems downstream. Backed by real-world applications, it demonstrates how Lumafield’s platform delivers new levels of speed, accuracy, and cost savings in automotive casting.

Download this white paper and learn how to:

  • Detect porosity early in the process to minimize scrap and rework
  • Visualize each pore’s shape, size, and location in 3D using automated analysis
  • Replace time-intensive metallurgical evaluation with instant results
  • Understand root causes and improve gating, cooling, and shot parameters
  • Accelerate product development with faster, more reliable qualification

Download the full paper to see how manufacturers are improving quality without slowing down or raising costs.

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